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From customized, small-scale production to huge gigafactories, most of the boom in lithium-ion batteries comes from the upsurge in electromobility. To satisfy demand, battery manufacturers — and to a growing extent, automotive manufacturers — want to quickly create new, digitalized factories that operate efficiently and sustainably. The corresponding machines from OEMs have to meet numerous requirements in order to have smooth line integration — which is where Siemens comes in with its Digital Enterprise portfolio for the battery industry, from product design to production ramp up and recycling.
The production of lithium-ion batteries is changing, as are their producers. The demand for quality is growing, while the cost of batteries is expected to drop.
Achieving this requires, among other things, reduced raw material consumption and energy-optimized production. In response to the growing demand, new plants and production extensions need to be implemented in even shorter periods in order to start mass production with stable, reproducible processes. The recycling of lithium-ion batteries is becoming an increasingly important activity for ensuring more sustainability.
One important element is standardization. You can standardize your automation systems and machine interfaces and use open standards to shorten the ramp-up time. This makes line integration easier and faster, which results in higher performance, availability, and quality. The same applies to the PLC code and applications. This saves you both time and money. A Digital Twin can also be used for virtual training for example, operator and maintenance training courses with a virtual HMI and for virtual commissioning.
Thanks to our global presence, Siemens can offer you a partnership ecosystem. We have experts and know-how in all the important regions who can support you on-site.
Our Digital Enterprise portfolio allows global teams to closely collaborate in a virtual environment and guarantees trouble-free project execution. With the Digital Enterprise and Totally Integrated Automation, automotive manufacturers get everything they need to set up their own lithium-ion battery production — from a single source.
Thanks to our decades of experience in the automotive industry, we are able to advise you and support you with our solutions from planning to optimization of the running plant. Digitalization and automation are game-changers in the development and production of lithium-ion batteries. The result is a continuous loop of optimization for both the product and production.
This powerful combination of multi-physical simulations and data analytics in a fully virtual environment provides the Digital Twin with new insights. Along with digitalization, automation is a tremendous lever that the battery industry can use to overcome existing challenges.
The Totally Integrated Automation TIA portfolio offers maximum integration and consistent data storage, global standards, and standardized interfaces — from the field level to the corporate management level and from incoming materials to outgoing products.
In other words, from winding to the dispatch warehouse. With TIA, you can easily integrate production cells from different machine builders into your lines. And to make the most of your data, you can use TIA to integrate Edge and cloud computing into your production. Our three-part Webinar series on battery production and recycling is available as a recording! Find out how our comprehensive automation and digitalization portfolio can support battery manufacturers in optimizing their production processes.
Watch now on demand. Thanks to its comprehensive, end-to-end Digital Enterprise solution for the battery production workflow that consistently uses Digital Twins, Siemens is the ideal partner to support companies in the battery industry across the entire value chain.
From the development of a new battery to the design of production plants, the comprehensive Digital Twin from Siemens makes it possible to simulate, test, and optimize all processes and components in a totally virtual environment.
Potential problems and faults can be identified and corrected before the battery is actually produced, and the number of real prototypes can be significantly reduced. Consistent data is the foundation for parallelizing the work of different disciplines like research, development, and mechanical engineering.
This virtual commissioning reduces risks and significantly shortens the actual commissioning time. When all components are simulated and validated in the digital world, production in the real world can run smoothly from the very start. Standardized data interfaces are used for communication between machines and also for recording and evaluating data from production for use in higher-level systems.
Siemens offers unique solutions to meet the specific requirements of the battery industry, including high-speed prismatic windings. The Battery Toolbox contains standardized and prefabricated applications that are easily adapted to specific requirements. Our comprehensive Digital Twin integrates and analyzes this performance data to improve all digital models on an ongoing basis.
It also provides in-depth information for making informed decisions in the real world. Leveraging this information in battery production helps companies efficiently improve their products and production systems. They can even create new business opportunities on the basis of precise insights into aggregated and analyzed operational data.
Digitalization helps the automotive industry to turn their ideas into successful vehicles faster and more efficiently. Cutting-edge automation solutions and an innovative software offering for efficient eCar production. The Digital Enterprise enables the comprehensive, meaningful use of data for fast and confident decisions. Totally Integrated Automation Portal — your future-proof gateway to automation in the Digital Enterprise.
Innovation in machine building and plant engineering — profit from long-term benefits of digitalization. This page requires JavaScript in order to be fully functional and displayed correctly. Please enable JavaScript and reload the site. It looks like you are using a browser that is not fully supported.
Please note that there might be constraints on site display and usability. For the best experience we suggest that you download the newest version of a supported browser:. White paper: Designing tomorrow's Li-ion battery. Creating the better battery. The Digital Enterprise helps manufacturers and machine builders with battery production and recycling From customized, small-scale production to huge gigafactories, most of the boom in lithium-ion batteries comes from the upsurge in electromobility.
Our experts are ready to help! Contact us now. How can you launch the better battery faster? The production of lithium-ion batteries is facing a number of critical challenges that have to be overcome. More flexible, transparent, and efficient processes across all areas of cell, module, and pack production help ensure lasting success in battery production and shorten the time to market. More flexible, efficient, and sustainable The production of lithium-ion batteries is changing, as are their producers.
Questions and answers Answers to your challenges With its comprehensive Digital Enterprise portfolio, Siemens is able to support companies in the battery industry across the entire lifecycle. How can I quickly ramp up my battery cell factory from a pilot line to a gigafactory?
Reduce ramp-up time of new factories. How can I get my machines to market in less time? Shorter time to market with the digital twin. How can Siemens support global collaboration and global supply chains? We support collaboration in ecosystems. From consulting to optimization. Get in touch.
Digitalization as an opportunity Digitalization and automation as game-changers for the better battery With the Digital Enterprise portfolio and Totally Integrated Automation, Siemens supports battery manufacturers, machine builders, and automotive manufacturers on their path to a better battery by fully exploiting the potential of data, automating processes, and integrating all the stakeholders — for greater flexibility, speed, quality, and sustainability.
Fast and confident decisions with the Digital Enterprise. Everything consistently integrated: Totally Integrated Automation Along with digitalization, automation is a tremendous lever that the battery industry can use to overcome existing challenges.
Webinar series. Specific solutions A comprehensive approach for the better battery Improvements in flexibility, quality, efficiency, and time to market in battery production and in lithium-ion battery production machines can be initiated in numerous process steps.
Many factors need to come together and numerous challenges have to be overcome on the journey to a better battery. Solutions across the entire value chain. Digital world. Simulation and optimization in the digital world. Siemens NX Software. Mechatronics Concept Designer. Tecnomatix Plant Simulation. Tecnomatix Process Simulate. TIA Portal. Simulation for Automation. Real world. Seamless production in the real world.
Overview of the TIA portfolio. TIA Selection Tool. Converting solutions. Handling systems. Handling Toolbox. Data-driven optimization of production and product performance. Industrial Security at a glance. Industrial Security Services.
Industrial Edge. TIA future technologies. Digital Enterprise Services.
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